So the bottom of my smoker and the “chip” tray finally succumbed to the combination of tropical humidity and internal heat.  The bottom was not too much of a deal, I just got some pieced of sheet metal thicker than the original used with the smoker. cut a hole for the burner and that was it. The chip tray came with legs that separated it from the smoker, so I just cut a piece of angle iron and made a frame big enough to give the space between the burner and my substitute chip tray.

What left me amazed was the prices for chip trays. The replacement for the original, stamped metal and enamel was about $25. There were some smoker boxes that were either too small in cast iron, made of sheet metal and about the same $25 price. The solution? Genius from the wife. She found a 8 inch cast iron pan in WalMart for $7 and change.

It works like a charm.

And yes, I use chunks. They have been soaking in water since about 10 am. I like my meats with a very defined hickory smoke plus the chunks also give heat.

Here is the view up close and working. BTW, I killed the electric spark thing so I have to use a long lighter. Not really an issue.

So, here is to hope somebody is going through the same ordeal and land here for a solution.

And yes, I am smoking ribs as we speak.


UPDATE:  Burp!

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By Miguel.GFZ

Semi-retired like Vito Corleone before the heart attack. Consiglieri to J.Kb and AWA. I lived in a Gun Control Paradise: It sucked and got people killed. I do believe that Freedom scares the political elites.

12 thoughts on “BBQ Smoker fixing. Chip Tray.”
  1. Why wouldn’t you use chunks?

    The chips are for quickly​ smoking things on the grill like a thick steak.

      1. No, you are right to use the chunks.

        If they aren’t big enough you have to keep adding more and dropping the temperature too much.

        If they don’t last at least 3-4 hours they’re too small

        Probably the same size chunks as the ones I use when I’m using my smoker.

  2. I use a barrel type smoker/grill with an offset firebox myself. No propane or electricity, just charcoal and wood. I used it last night for making fajitas and corn on the cob. The thing I need for mine is a vegetable basket. I always get nervous using an old pizza pan for the peppers and such.

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